Selected Case Studies
Cap Defects Sorting
Handle Counting System
Hole Choke Identification
Matchstick Inspection System
Packed Color Verification of Pads
Expiry Date Print Verification
Case Study: Headless Matchsticks Inspection
An on-machine system to prevent headless matchsticks from going to customers
Kiara is trained to identify matchsticks that do not have heads. Such defects happen 1~2 times a day during the manufacturing process. Personnel are deployed to ensure these aren't packed and sent to customers. The deployed solution eliminates customer complaints and assists with re-deploying workforce to other areas.
Case Study: Handle Counting System
A Vision SPM for accurately counting handles before packing
Case Study: Cap Defects Sorting
Vision SPM for sorting caps into 5 categories based on defects in the interior liner and threads
Defects in Caps can cause beverages to spill or foreign particles to enter the drink.
We check 120 Caps/min with 99.2% accuracy.
Case Study: Hole Choke Identification
An XY Mechanism to inspect chokes of micro pores in a spinneret
After cleaning, some pores may remain choked. The Inspection System Identifies which pores are choked and produces a result based on a set tolerance
Case Study: Expiry Date Print Inspection
Ensure expiry date is properly printed and inside the space allocated
Case Study Video
Printing of correct coding and expiry date on consumer products is a legal compliance matter. Errors can lead to costly lawsuits. Kiara quickly learns to identify missed prints, or improper prints and rejects the incorrect packs.
Case Study: Pad Packing Verification
A table-top System to verify colors of packed items
Customers can order customized color combinations and the orders are packed manually. Errors in manual packing lead to customer attrition. Our Vision System ensures that what is packed is what was ordered, delivering an Excellent Customer Experience, every time.
Inspection
Inspect defects and achieve 100% quality control through Machine Vision
Sorting
Sort products and parts into different categories at high speeds with Machine Vision
Monitoring
Continuous monitoring of video and detection of events
Identification
Identify parts, their orientations and read codes with Machine Vision
Guidance
Cameras can guide robots and vehicles giving them intelligent eyes
Counting
Counting with Machine Vision is 10x faster than manual and ~99.5% accurate
